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We are a Manufacturer, Designer & Supplier of superior quality Sorghum Stalk Crushing Mill which is comprehensive and manufactured in-house at our Workshops. We will provide innovative solutions that maximize output while reducing cost and energy consumption. We have created an enviable reputation for the In-house manufacturing of Sorghum stalk Crushing Mill & its Parts, to maintain the highest quality standards of fabrication. Our Sweet Sorghum  Crushing mill has been designed with three Roller Mill With Feed Rollers to meet the purpose of  Maximum Sorghum Stalk juice Extraction. Our comprehensive range of heavy-duty mill house equipment includes a Cane carrier, Cane leveler, Chopper, Swing  Fibrizor, Rake Carriers/Rake Elevators, and Mill with ACFAC/ VFD Drive. These crushing mills can be designed to incorporate planetary mill gearing, using an electric variable speed motor as the prime mover.

Sugarcane Crushing Mill

Product Description

We manufacturer superior quality of mill house equipment used for processing sugarcane crushing. We designed comprehensive range of heavy duty mills with cane carrier, leveler, swing knife cutter, fibrizor/ shredder drag type feed rake carrier, inter rake carrier with variable frequency drive VFD/ACFC.

Three rolls of a conventional crushers are arranged in a triangle so that the fiber is squeezed twice between the top roll and the feed roll and the top roll and the discharge roll. The rolls have Cast Iron, grooved shells mounted on steel shafts. Fiber passing between the top and feed roll is carried over a trash plate to the discharge roll. The rolls are pinion driven from the top roll which is driven at a speed of 3 to 6 rpm by gear reduction system. The feed and discharge rolls are fixed, while the top roll is free to move up and down by means of a hydraulic pressure system. Sugarcane is moved between mills by means of intermediate conveyors. They are generally rake or drag-slat type, which carry the fiber to a fixed  bagasse chute leading to the next mill.

Salient features

  • The mill design is sturdy to take up the maximum crushing rate with minimum mill speed. The result maximizes milling efficiency giving more juice per tonne of sugarcane.
  • Long lasting service with minimum maintenance.
  • Highly efficient with high milling efficiency oil bath sturdy and latest planetary reduction gear box for reducing the speed.
  • Mill bearings specially designed of gun metal liners with water cooling arrangement.
  • Special fabricated grease cups for lubrication.

SWEET SORGHUM CRUSHING MILL

Product Description

We are manufacturer of superior quality of mill house equipment used for processing sorghum stalk crushing. We designed comprehensive range of heavy duty mills with cane carrier, leveller, swing knife cutter, fibrizor/ shredder Rake type feed  carrier, inter rake carrier with variable frequency drive VFD/ACFC.The entire body of the Sweet Sorghum Crusher is Mild Steel fabricated  and all the juice contact parts are made from food grade stainless steel. We designed  Latest R&d based crushing  mills special for Sweet sorghum juice extraction for Bio Fuel Industries.

Salient features

  • The mill design is sturdy to take up the maximum crushing rate with minimum mill speed. The result maximizes milling efficiency giving more juice per ton of sweet sorghum stalk.
  • Robust heavy-duty design for improved rigidity and stability to handle higher throughput.
  • Mill  have designed on R& D based  Roller grooved  specially for sweet sorghum stalk crushing.
  • Lowest power consumption with better crushing Rate.
  • The under feed roller Feed Roller can be easily removed .
  • Lubricating arrangement for top roller bearings.
  • Headstock has provision for installing pressure feeder.
  • Scrapers for top and discharge rollers are provided with  cast iron tips for easy replacement.
  • Juice drainage from crushing mill sides those fabricated from food grade stainless steel juice trough.

Cane Carrier

Product Description

This is used to transport cane to the milling tandem, and consists of chains and slats. Its width is normally equal to the mill size. Mill cane-crushing unit having normally consisting of three rollers in a heavy steel housing. Cane first passes between the top and front rollers, then between the top and back rollers, to extract the juice. Cane Crushing unit, preceding the first mill to crush the cane prior to extraction of juice, for the purpose of improving the quantity of juice extracted. Normally consists of two rollers. Shredder has the same purpose as the crusher, but a different principle.

Salient Features:

  • Low power consumption
  • Reduced maintenance
  • Robust heavy-duty material
  • Heavy Loading Capacity chain

 

Cane Cutter

Product Description

These are mounted on cane carriers prior to entrance to mills, for preventing entire cane stalks from entering the mills, straightening and pre-cutting the cane, for the purpose of improving juice extraction and saving driving power at the same time.

Salient Features:

  • Easy to fix and install
  • Optimal durability
  • Resistant to corrosion and rust
  • Robust heavy-duty material

Intermediate Carrier

Product Description

These transport the milled cane (bagasse) from one mill to the next mill &  carried   bagasse from the last mill to the fed in  boilers, and its excess to storage. Rake carrier chains are manufactured from mild steel with rake transmission through chain & sprockets.. These chains are corrosion resistant and used in corrosive atmosphere. In many cases material of construction of components is high chromium steel alloys and nickel alloys. These chains are manufactured with very close tolerances and all components are machined on CNC machines.

Salient Features:

  • Low power consumption
  • Reduced maintenance
  • Robust heavy-duty material
  • Heavy Loading Capacity chain
  • Pin-type fabrication for easy assembling and dismantling
  • Suitability of cane feed with Donnelly Bgasse Chutea

Bagasse Elevator

Product Description

Our company is reckoned for manufacturing and exporting superior quality of Bagasse Carrier & Return Bagasse Carrier. The Bagasse Carrier & Return Bagasse Carrier which is used in industries like Sugar plant Co-generation. Our Bagasse Handling Carrier is highly used as loose bagasse for co-generation & sugar mill. We are offering the Bagasse Carrier in customized form as well.

Salient Features

  • Highly Durable and efficient
  • Longer service life
  • Easy to maintain
  • Sturdy Construction

Return Bagasse Carrier

Product Description

We are designer, manufacture, export and supply of premium quality  Return Bagasse Carrier (RBC) for feeding storage bagasse to boiler as well as conveying bagasse to final storage. This system is mainly used in sugar industry, co-generation project and processing unit. we are equipped with the latest  bagasse  conveying technology thus ensures the durable products to our clients.

Salient Features:

  • Pin-type construction for easy assembling and dismantling
  • Sturdy design
  • Available in standard size of 1Ton/hour to 50 Ton/hour
  • High mechanical strength
  • Less maintenance

Fibrizor

Product Description

Saba exports are manufacturer & Supplier of Swing Hammer Fibrizor .its  used for the shredding or slicing of sugarcane into open cells and fibers. These are incorporated with many arms with hammer  and specially made rotor discs so as to eradicate failure against shudders and shocks. Capable to eradicate shear, Saba Exports Designed special Swing Hammer Fibrizors have rotors supported in with heavy duty bearings. Lodged in solid cast steel bearing chunks with  rows and water cooling jackets, these enable oil lubrication for all bearings. Swing hammers are hinged on axles with bush bearings. Hammers are staggered to cover entire rotor width. Rotor supported in generously designed heavy duty bearings, housed in solid cast steel bearing blocks with water cooling jacket oil mist or circulating oil lubrication for bearing. Anvil of pocketed construction, hard faced to 500 BHN for improved and uniform cane preparation.Floating flap provided over feed cane blanket achieves effective air seal and reduces excessive wind age and consequently reduce noise, loss of sugar through mist formation and saves power.

Salient Features: 

  • Enhanced milling capacity
  • Enhanced mill extraction
  • Preparatory Index of more than 85%
  • Low power consumption
  • Reduced maintenance

Mill Roller

Product Description

Saba Exports is renowned as one of the eminent manufacturers and suppliers of Sugar Mill Roller for cane crushing mill.  Rollers made of special graded cast ironV-type grooves on the rollers to extract maximum juice. These metal parts are highly admired due to their excellent features like abrasion resistance and longer service life. We have manufactured these metal parts using top notch grade raw materials under the supervision of skilled professionals. These metal parts are tested on diverse quality parameters before final delivery.

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